【 Product Recommendation 】HANSWELL HyperShape3D Intelligent Vision System creates "bright eyes and wise eyes" to accelerate the implementation of "smart manufacturing"

2024-01-15

With the increasing demand for detection accuracy and the increasingly complex conditions of the tested objects, the defects of 2D vision systems have become more prominent. 3D vision has become more popular and can explore areas that 2D vision cannot reach, demonstrating its skills in many "pain point" application scenarios, becoming one of the hottest technologies in the current "smart" manufacturing industry.




Introduction to HyperShape 3D software


The HyperShape 3D visual inspection system independently developed by Huahan Weiye is a 3D online inspection system suitable for various non-contact measurement scenes. The configuration is simple and flexible, and it can simultaneously achieve high contour capture, 3D point cloud data collection, and 3D data measurement functions. Currently widely used in high-precision, high-speed, online 3D positioning/measurement/defect detection and other scenarios.


3D market share ranks among the top three in the industry
1000+flexible production scenarios



Diverse functional modules and wide compatibility with 3D cameras

Integrating various application scenarios such as positioning, alignment, measurement, detection, and recognition

Compatible with multiple cameras, capable of handling different application scenarios,

Increase flexible call to algorithm tools,

Develop project proposals more easily and quickly.




Full dimensional measurement

Realize 1D cross-sectional dimension measurement/2D planar dimension measurement/3D spatial dimension measurement

Perform height difference, thickness, flatness analysis on product height images

Measurement of GD&T geometric dimension tolerances such as parallelism.




Full scene appearance defect detection

Full scene inspection of appearance, height appearance, and surface appearance under light and dark conditions,

Ensure measurement accuracy and achieve breakthroughs in detection algorithms.




3D+AI intelligent detection to meet diverse needs

Combining 3D and AI to achieve functions such as classification, segmentation, and object detection,

Deep learning for secondary judgment, quickly adapting to various process changes,

Higher accuracy to meet diverse needs.




Quick to get started, new users are no problem

The business configuration is simple and easy to understand, with a graphical and guided interface,

Users do not need professional skills and can complete the setup in just three steps.




Classic application scenarios


Laser Welding Machine for Adapters · 3D Detection of Welding Defects



Accurately detect quality issues such as defects, cracks, burrs, and bursting points on the surface of products to ensure that product quality meets production standards.



Measurement of Step and Gap between Battery Top Cover and Shell Steps



Easily obtaining height differences, achieving automated, high-speed, and high-precision measurements, helps ensure the quality and consistency of battery components.


3D guidance and re inspection of BG dispensing on the middle frame of mobile phones


Based on height information, locate feature points for guidance, detect any adhesive path, measure adhesive height, width, edge distance, etc., and determine whether there are defects such as broken or overflowed adhesive.


Flatness detection of battery module bottom surface and coplanarity of end plates


Realize stable detection and visualization, high accuracy, and effective detection of product quality.




核心价值


Upgrade of self-developed 3D imaging algorithm

Easily deal with the interference caused by anomalies, reflections, and blind spots on optical imaging,

Achieve technological breakthroughs in key and difficult points of industrial testing.



3D multi camera panoramic stitching

Realize measurement of large workpiece dimensions with greater flexibility.



360 ° all-round detection and measurement

Can simultaneously achieve high contour and 3D point cloud stitching,

Make the flaws more visible and have the advantage of full inspection.



Support customized development
Customize different solutions based on different precision requirements of the product,

Meet the diverse needs of industrial application scenarios.



Reshaping cost structure

24-hour online testing

Human substitution effect ⬆ 80%




Creating a one-stop visual system service

Realize localization and substitution of 3D vision

Embark on the ultimate 3D visual experience



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