The automotive industry

Solution Overview

Automotive Powertrain Systems

As a cornerstone of modern life, automobiles play a crucial role in personal safety and well-being. Automotive components, categorized broadly into powertrain, body, electronic control, and other systems, demand stringent quality standards. Every part of a vehicle necessitates meticulous inspection to guarantee safety and performance.Focusing on the critical "three electrics" systems of new energy vehicles – battery, motor, and electric control – HANSWELL delivers high-precision, high-speed inspection solutions. Our advanced quality assurance technologies ensure inspection reliability, efficiency, and safety.To date, HANSWELL has delivered over 4,000 quality inspection systems, serving leading companies in the automotive industry and effectively replacing tens of thousands of inspection workers. Our solutions are contributing to a future where electric vehicles are manufactured to the highest standards of quality and safety.

Free acquisition

Parts and assembly inspection of the new energy vehicle industry chain

Electric drive
Battery Module
Electric control box
Electrical machinery

Appearance inspection

Quality inspection of engine cover plate sealant coating

Detection of iron chip defects in motor assembly lines

Power PCB positioning and grabbing&top cover positioning detection

Measurement of dimensions of automotive transmission components

Character and model recognition of new energy vehicle power supply

PIN pin height detection on automotive parts PCB board

Inspection of TIG solder joints on motor stator

1
Framework detection

Electronic control box screw floating height&aperture&character recognition

Defect detection of copper bar magnetic ring assembly in electric control box

Defect detection of electronic control box connector assembly

Defect detection of heat dissipation material for electric control box radiator

Electric control box thermal gasket/insulation paper/power cover plate installation lock attachment detection

Defect detection of magnetic ring/shielding cover in electric control box

Electronic control upper cover dispensing inspection

Magnetic steel defects in motor rotor components&depth detection of steel sheet riveting points

2

Customer Case

Inspection of TIG solder joints on motor stator

Solution

iSense AI+3D detection
Testing items

Welding defects: Tig endpoint missed welding, virtual welding

Appearance defects: Endpoints not full, not smooth, inconsistent in size, etc

Foreign objects: foreign objects at the endpoints, blackened paint, etc
Detection result

(1) Based on 3D point cloud data, achieve high defect detection, ensure 3D visual imaging effect, and ensure accurate identification of subtle defects.
(2) Using 3D structured light detection, there are no dead corners in the entire field of view, supporting 3D detection of height, width, tilt, etc. It can also achieve high-precision 2D color detection, accurately identifying the position, number, and area of defects.

Free Access

0%

Missed call rate
≤1%

Misjudgment rate
±0.1mm

Visual detection accuracy

Magnetic steel defects in motor rotor components&depth detection of steel sheet riveting points

Solution

HyperShape 3D Visual Online Detection System
Testing items

Magnetic steel falling, whether the magnetic steel is present or not; Magnetic steel with missing corners and fractures;
The minimum detection missing angle of the test result is 0.15 * 0.15mm; Dynamic repeatability of riveting point depth: within 0.02mm; Magnetic steel crack length and width: Stable detection is possible for cracks above 0.15mm.

Free Access

0%

Missed call rate
≤0.5%

Misjudgment rate
~80%

Labor substitution rate

Quality inspection of engine cover plate sealant coating

Solution

HyperShape 3D Visual Online Detection System
Testing items

Cover plate: Is there insufficient or leaking glue on the engine cover plate, and is the glue wide and high
Detection result

Use irregular adhesive road grabbing tools & continuous contour tools to detect the quality of adhesive coating, while achieving stable inspection of the quality of engine cover plate sealant coating, improving product yield, high accuracy, fast calculation speed, and can be shipped in batches.

Free Access

0%

Missed call rate
≤0.5%

Misjudgment rate
200mm/s

Scanning speed